Industrial Ultrasonic Welding Machine Manufacturer in India - Roop Telsonic Ultrasonix

Roop Telsonic Ultrasonix was founded in 1982, more than thirty years ago. Over the last 3 decades, this company has grown to become one of the leaders in its field. They have joined forces with M/s Telsonic AG, Switzerland, another world leader in using ultrasonic technology for creating plastic and metal welding and ultrasonic cleaning system. Through this brilliant collaboration, RTUL became the most important producer for Ultrasonic Welding Machine India.

The sonotrode uses vibrations to make one part be welded during an ultrasonic welding process. The small occurring friction turns the material into plastic in the areas aimed to be welded. The amount of ultrasonic energy used makes the difference in the strength of the created plasticized material. If used properly, the ultrasonic wave of energy will never alter the material. The way an ultrasound welding, machine works is not very complicated to understand, even if you are not too much of a technical person. The tip of the sonotrode is moved by the machine in very close contact with the piece that needs to be oscillated. It is very important for the component to resonate relatively easy and without any disturbance within the anticipated amplitude of oscillation. The plasticizing process happens when the ultrasonic pulses are submitted and come in contact with the part intended to be welded. Depending on the application, each cycle of ultrasonic weld needs a different time frame, which may vary from 0.1 to 5 seconds to complete. The moment the optimum level of plasticizing is reached, a mechanical pressure is applied. After stopping the ultrasonic impulse, the mechanical pressure is still intensified, but only to a minimal extent. At the end of the process, the machine resets to the starting position and it starts to cool off. At this point the welding is considered completed.

Roop Telsonic Ultrasonix is known to offer the largest range of Ultrasonic Welding Machine India. The equipment produced for wire splicing and linear welding process has both high power and high precision requirements. The Rotary Ultrasonic Welding Head has been considered to be a revolution in the solar thermal Industry. This piece of equipment is available for assembly operations that can’t be interrupted.  For the assembly of similar and different non-ferrous metals the Ultrasonic metal welding is recommended. The most important advantages of this type of welding is the incredible short time needed to weld, the very low electrical contact resistance and helium-tight welds. As a disadvantage, we can mention the fact that this type of welding can be used only in small areas and is restricted to points, line or circular welding patterns.

One additional advantage is the easiness with which one can integrate into an automated manufacturing system the machines or ultrasonic components build by the company. In order to be able to control the more common rotary table units, the microprocessor control comes equipped with all the hardware and software elements necessary for the job. As long as the hardness difference is not too big among two types of material and they have not been pre-treated, they can definitively be bonded through the ultrasonic welding process. The conventional ultrasonic metal welding process, either on a continual basis or linear has broad applications today, particularly in the electronics sector. So if you are interested in the subject and want to tune up your business with an Ultrasonic welding machine, give Roop Telsonic Ultrasonix a call.