When Ultrasonic cleaning is to be
incorporated on an online process or a very high degree of cleanliness is to be achieved,
it is imperative that many Ultrasonic cleaning tanks are kept in series. In a multi
chamber cleaning unit, a certain degree of cleanliness level is achieved.
In a standard multi chamber ultrasonic cleaning system, the 1st stage is coarse cleaning
process where the component will be placed in a bath of free flow pressurized media with
dunking mechanism so that the entire part is subjected to high pressure jet. The number of
nozzles and the dunking timing will be determined based on the component to be cleaned.
The 2nd, 3rd and 4th chambers will be ultrasonic chambers with different media and
different frequency or power.
The 5th and 6th chambers would be the rinsing process where the component would be rinsed
with fresh media to achieve the high cleanliness level.
The final stage of multi chamber system would be the drying chamber.RTULoffers
three types of drying mechanism which includes high pressure pneumatic jets, hot air
drying at 130 degree c and vacuum drying.
Multi chamber system is also offered with full material handling system and PLC control
for repetitive and reliable cleaning of component in a continuous production line. We have
many years experience of designing and building such sophisticated online cleaning
systems. RTUL also has the facilities to carry out Millipore measurements for
establishing cleanliness standards in most challenging product line. |
