VIEW ISO 9000 CERTIFICATE

the ultrasonic torsional welding process

the ultrasonic torsional welding process


THE ULTRASONIC TORSIONAL WELDING PROCESS

With the ultrasonic torsional welding process the limitations of the linear ultrasonic welding process already mentioned can be eliminated for ring welds. By an appropriate design of the electro-mechanical resonance system weld tools can be built which vibrate in a torsional mode and hence produce circular amplitudes. This results in constant amplitudes along a ring weld over the whole circumference resulting in an even, high quality weld.

As a result of firstly the coincidence of the axes of the weld force direction and secondly the vibration system, there are no bending moments of the vibration system which would lead to unparallelisms between the weld tool face and the weld material. The observance of narrow parallelism tolerances is particularly important for large ring welds, because parallelism faults cause different specific welding forces along the ring seam and hence would adversely affect the weld quality.

ULTRASONIC TORSIONAL WELDING SYSTEMS


Frequency

Power rating

Welding power

Feed unit


Welding head

Control unit


Ultrasonic generator



Distance measurement

Power measurement

Weld diameter max.

Applications

20 kHz

500 W to 10 kW

up to 9'000 N

pneumatically operated
(with proportional valve as option)

PZT converter

microprocessor control MPS-4 or
PC controller unit CU-3

amplitude constant adjustment
ongoing frequency re-adjustment
(optional with specified amplitude profile)

by means of incremental sensor

electronically

approx. 90 mm

plastic and metal bonding

Welding || Metal welding || Techniques || Advantages || Continous Welding
Applications || Linear ultrasonic welding || Ring welding